Product & Capacity

Products

We manufacture and export almost all types of garments Like as Basics, Sports, Fashion, Work, Kids & Home Textiles in Woven & Knitted as well as Fashion trims from our own & affiliate facilities. Our product range includes fashion T- shirt, Polo shirt, Jackets (Padded and Non Padded), Sweat-shirt, Legging, Sleeping-suits, Boxers, Slips, Shirts, Pants, Work Jackets, Overall, Coverall, Towel, Bath Robs, Bed sheets etc.

Capacity

PIANGKA has always been pushing the limits of its capacity, and can now handle volume orders with ease. As a composite manufacturer PIANGKA advanced from knitting, dyeing and finishing to garment-manufacturing at a massive scale. PIANGKA’s Fabric Unit, powered by superior European machineries, is capable of producing 25 tons of fabric per day. PIANGKA has been increasing its manufacturing-capacity over the years, to convey volume orders of clients, in a shorter leadtime. It can successfully produce 1.7 million pieces of garment per month. In 2010 alone, PIANGKA exported 12 million pieces of garment, a figure which is expected to reach 21 million by 2016. Besides own facilities, PIANGKA has affiliation with more than 15 Woven, Knitted & Sweater garments manufacturing units and 20 TrimsAccessories factory which are located at very closest to the city of Dhaka. All of the production facilities are well lighted. Wellventilated keeping conformity to the industrial safety measures as per the regulatory laws of the land. We assure ‘Quality and Customer Satisfaction’.

Quality Control & Assurance

Throughout its decade-long operation, PIANGKA has perfected its Quality Control System, which includes scrupulous checks, to ensure flawless production. The experienced QualityAssurance (QA) team extends its operation even into the procurement of raw-materials and machinery. PIANGKA has continuously restructured this system, and it now features a unique capability in terms of industry-low rework and repair rate. It has acquired the latest QualityControl equipment, and developed quality-consciousness among the workforce. Due to its firm grip on quality regulations, PIANGKA can meet the best AQL requirements of clients. PIANGKA’s QA team provides no room for error and can readily assure superior product-quality to its clients. At PIANGKA, client satisfaction is company-satisfaction.
Sampling
At PIANGKA, sampling of garments is given great emphasis and the sampling department ensures a smooth pre-production process. To start with, our well-trained team ensures that the client’s requirements are clearly understood. Later, the design and prototype process is done, ensuring minimal wastage and impeccable quality. Our team of highly skilled pattern masters, operators and designers makes sure that the samples made for the client are satisfactory and of supreme quality. All in all, our efficient procedure demonstrates our excellence in garment production and quality craftsmanship.
Cutting
Expert fabric cutting is the first and the utmost important step towards immaculate garment construction. Our highly experienced masters ensure that the fabric is cut in perfection, keeping in mind the silhouette and design of various garments for men. Most Contemporary on the global stage, its automatic cutting solution too is configured to help ensure precision, identical reproduction and wastages minimization. It reduces labor overhead and infiltration of human errors also.

Sewing

To help maintain the productivity and quality, PIANGKA ensures that all of its sewing and other garmenting machines should be of world-class brands with semi as well as fully automated features. It has got all of the special types of sewing machinery and equipment used in the apparel industry worldwide. Some of those machines are like 4 Thread Overlock, Picoting , Fagoting, Auto Button Holing and Stitching, Small cylinder Bed, VT series, Flat Seaming, Kansai P.M.D., Smoking, Zigzag, Feed-OffThe-Arm and Elastic Inserting etc. Its apparel finishing section has all of the necessary machinery and equipment like thread sucker, vacuum iron table, metal detector and the like.

Finishing & Packing

A full-fledged, modern and composite in-house plant of garment finishing helps us deliver faultless and quality-checked apparels to our clients. The finishing department ensures that the products are examined and reviewed a number of times. Our heavy duty washing plant, hydro extractor, stain removing machines and a host of other equipments are run by highly experienced staff to guarantee fine finishing of the final garments. For over-the-top customer experience, our packing department ensures that the products are packaged well for delivery. We make sure that he unit is dust and pollution free to ensure that the customer receives the best. The garments are carefully packed piece by piece and the details are attached one step at a time so that not a single one is missed. Hence, the final products that go to the client are wellsupervised, quality assured and perfectly packed to satisfy their needs and meet their expectations.

Printing

PIANGKA is capable of printing conforming to any type of specifications in film to screen developments. It has flat-bed and cylinderbed as well as rotary printing machines. It can apply Pigment, Rubber, Discharge, Flock, Foil, Photo, High Density, Reactive, Emboss, Puff, Burnout, Tie-dye, Stone & Stud, Heat Transfer and several other printing techniques. Its Germany origin Hebbecker Automatic Printing machines render results in an assortment of 12 colors together. This facility can print about 60,000 pieces of apparel every day
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